Posts Tagged ‘bullets’

What about solid “pellets?” Part 1

by Tom Gaylord, a.k.a. B.B. Pelletier

The most refreshing thing about this blog is that we keep getting new readers, while retaining a large percentage of our long-time readers. That allows me the occasional opportunity to share an inside story with several hundred of my closest friends. Today is such an occasion.

We got this comment yesterday morning from reader Jp:

BB, got another question: You ever heard of using a solid pellet in an airgun. A bullet, I guess would be the correct term. Considering an airgun tends to shoot like lower velocity black powder (usually subsonic, I assume), maybe use something like a Minnie-ball shot. Know anything about this, how it works, how it doesn’t work, is it worthwhile or even a good idea? Jp

From his remarks, it sounds like Jp may have been a blog reader for some time. And he asks a question that I’ve heard before — not always from the consumer side of the sales counter. Many manufacturers have ventured into the realm of solid pellets without knowing what they’re doing or the ramifications of using such technology in an airgun. I would like to address this issue in some depth today.

A solid pellet is exactly what Jp says — it’s a bullet. It does not have the stabilizing feature of high aerodynamic drag, so all its stabilization must rely on the rifling-induced spin. From tests we did with a smoothbore pellet gun, we know that aerodynamic drag does cause a pellet to fly true for at least the first part of its flight. See the results I got at 10 meters with the Diana model 25 smoothbore.

But that’s not a deal-killer because we also know that a solid bullet (and that’s what a solid pellet really is) can be accurate from spin, alone. I’ve gotten sub-one-inch 10-shot groups from my Winder musket shooting standard-speed .22 shorts at 50 yards, and that rifle has a twist rate of 1:22 inches. Even when the 29-grain lead bullet exits the bore at 1,000 f.p.s. (or less because the Winder has a 28″ barrel that cuts velocity), it can still be accurate from just the spin. We know that an air rifle twist rate is really 1:16 inches, which is faster than the 1:22 inches that’s the standard twist rate for the .22 short cartridge (actually, the rate varies by manufacturer, from 1:20 to 1:22 inches).

Winder musket

The Winchester Winder musket shoots a .22 short bullet of 29 grains weight at less than 1,000 f.p.s., yet it’s very accurate at 50 yards.

If a powerful air rifle can fire a solid “pellet” weighing about 30 grains at 1,000 f.p.s., it should be accurate. Right? I mean, wouldn’t that be what we’ve all been looking for: An air rifle that fires with the force of a .22 rimfire. This is the thinking that certain pellet manufacturers have undertaken in recent years when they got their great ideas to make solid pellets. Yet, I’ll bet a dollar that NONE of those pellet designers have ever shot a muzzleloading rifle.

But you readers have watched me shoot plenty of muzzleloaders. I guess the Nelson Lewis combination gun is the one you remember the best. Know what you have to do with a muzzleloader? You have to pound the bullet into the rifling to get it into the barrel — that’s what. For that, you use a tool called a short-starter. Every muzzleloading guy knows what that is.

Nelson Lewis combination gun short starter
This is me pushing a bullet into the muzzle of the Nelson Lewis combination gun’s rifle barrel with a short starter. They make it with a wide ball end so you can put some force behind it! And this is a patched bullet — not a naked lead bullet that needs to be engraved by the rifling.

Guess what?
If you try to load a solid pellet into a rifled barrel, YOU become the short starter. Or at least your thumb does! Back when a certain solid pellet called a Piledriver first came out, they sent a sample batch to AirForce Airguns, and yours truly had to test them in a Condor to see if they had any merit.

Test them? Heck, I couldn’t even load them! I finally resorted to using a penny on the end of my thumb to push the pellet into the rifling, and even that didn’t work very well. You can sit on the sofa and talk about the benefits of solid pellets all day long, but let’s see how your mind changes when you actually try to load one into a gun!

AirForce Condor air rifle solid pellet in breech
When you try to load a solid pellet like this 30-grain Eley solid into the breech of an air rifle like a Condor, as soon as it contacts the rifling, it stops cold. This is as far as it goes in.

AirForce Condor air rifle solid pellet engraved by rifling
Here’s the proof. Look at the short grooves at the top of the cylindrical section of the pellet, where the rifling has started to engrave the lead. This is the same pellet shown in the photo above.

At this point, the engineers will tell you that the diameter of the pellet’s body is critical. If you can just get it right, these pellets will load. Well, I’ve been testing solid pellets for at least 15 years in dozens of different airguns, and to-date I haven’t seen one that was right. While I was at AirForce, I worked for over a year with the Pelletman (a maker of many kinds of solid pellets), trying to get the dimensions correct…and we never succeeded.

But wait…there’s more
Jp asked a question that I know many other folks have been wondering about. I say that because this subject comes up a lot at the airgun shows. So, I’m not going to leave it here.

I will actually load some of these pellets into a Condor, which is one of the only air rifles powerful enough to shoot them anywhere near the same velocity as a .22 short bullet, and we’ll see just how accurate they are. That’s why today is Part 1.

If you have thoughts, stories or questions, now is the time to speak up.

Nelson Lewis combination gun: Part 4

by Tom Gaylord, a.k.a. B.B. Pelletier

Part 1
Part 2
Part 3

Nelson Lewis combination gun
Nelson Lewis combination gun is both a rifle and a shotgun.

It’s been a while since I last wrote about this gun. Blog reader Kevin asked if I was going to write anything more and I answered yes, but what I did not tell him or any of you was that in October of last year I blew up the gun.

Blew it up?
That’s not entirely accurate. What happened is the nipple that accepts the percussion cap was blown out of the barrel and right past my face. When it went, it sheared off the hammer lug that connects the exposed hammer to the sear. I never found the nipple, but the hammer was lying on the shooting bench next to the gun. When my shooting buddy, Otho, asked me if I was okay (he was standing behind me, having a premonition that something bad was about to occur), I answered, “NO” for the first time in my life. Usually, guys will say everything is okay right after they’ve sliced off their thumbs with a circular saw, but this event was so startling that I wasn’t really sure what my condition was. “No” just popped out.

What happened?
Okay, get ready to criticize and tell me what I did wrong because I haven’t got a clue. Do you remember me telling you that airgunner Mike Reams can make swages to make conical bullets of almost any caliber? I learned that at the 2012 Roanoke airgun show. And do you remember that I wanted him to make a set for the Nelson Lewis gun? Well, what I did this day on the range was called a “proof of concept” test. I loaded a conical bullet in the rifle — partly to confirm the diameter requirements for Mike and partly just to see if the gain twist rifling really would stabilize a conical. But the only conical bullet I had was a 250-grain lead bullet for my 38-55 Ballard, which coincidently has almost the identical size bore as the Nelson Lewis rifle.

I’d been shooting a patched .375-caliber swaged round ball in the rifle up to this point. That ball weighed 80 grains. So, 250 grains would be heavier — about 3 times heavier. What I did was load a proof load into my 160-year-old gun and shoot it. Nothing wrong there, right?

When the gun fired, it recoiled more than usual (no kidding!), but that wasn’t what I noticed. I noticed a jet of fire about a foot long coming out of the nipple hole that had been so recently vacated. Then there was the verbal exchange between me and Otho, and then he cautiously walked around to my front and looked at my head — mostly to see if it was all there.

I’d been wearing shooting glasses, which I always do whenever I shoot a black powder arm (and after this event, when I shoot anything else, too), so my eyes were fine; but above my right eye was a large patch of black powder that embedded itself in my skin. I looked like the “murdering coward Tom Chaney” from the movie True Grit, who coincidentally had a black powder Henry rifle blow up on him. The powder had to be picked out of the skin with tweezers over the next few weeks and there is still some of it in there today, more than 4 months later. But I was okay.

My Nelson Lewis gun, on the other hand, was broken. And, as far as I know, Nelson Lewis doesn’t work on his guns anymore, having been deceased for the past 135 years or so. What was I going to do?

Otho to the rescue
Now you need to know something about my buddy, Otho. He’s a retired Airframe and Powerplant (A&P) mechanic who has worked on turbine engines and airframes since Vietnam. One of his skills (he has skills — and people like me need to know other people with skills) is welding. And I don’t mean trailer-hitch welding, either. I mean the ability to — well, let me tell you what he once did. His father stored a Gen-1 Colt Single Action Army revolver improperly, and it rusted badly. Rusted as in deep pits all over one side of the gun. So, over the course of a year, Otho spot-welded each and every pit, then worked it down with a file until it was flush with the rest of the metal. When it was perfect, and by perfect I mean perfect, he had the gun re-case-hardened so that today it looks new. All the factory lettering was preserved so you cannot tell that any work was ever done. Or at least I cannot tell, and I know Gen-1 Colt SAAs.

Nelson Lewis combination gun Otho welded gun
Both these Colt revolvers were stored together and rusted equally. Otho welded every rust pit and refinished the Single Action Army on top. This is a master at work!

So, Otho looked at the sheared hammer lug on the Nelson Lewis gun and says he thinks he can fix it. He thinks he can weld the hammer lug back up and file it to fit the hammer. This news sounds wonderful, coming as it does on the heels of the gun’s destruction. Let me show you what is involved.

Nelson Lewis combination gun nipple out
The nipple is gone. All the threads are, too.

Nelson Lewis combination gun hammer sheared off
The hammer was sheared off at the lock plate. The other end of that square lug is the rifle’s sear.

Nelson Lewis combination gun hammer front
The hammer was sheared off the lock as neatly as if it had been properly removed.

Nelson Lewis combination gun hammer back
The flip side of the hammer shows the lug that was sheared.

Nelson Lewis combination gun lock interior
See the part with the leg sticking out? That’s the sear. It also has the lug that the hammer used to be connected to — or at least it is supposed to.

I disassembled the lock and looked at the sear carefully. Surely, it was made in two pieces because how did Lewis put a square lug on a complex sear otherwise? You know what? He cast the part in one piece. Out of steel. In 1850! They wouldn’t have automobiles for half a century and here was this gunsmith in upstate New York making complex parts from cast steel! I thought Bill Ruger invented the casting of gun parts. (Just kidding. Please don’t hit me with comments. I am aware that the lost wax casting process is very ancient.) But seriously, did you know that gunsmiths in 1850 were casting parts from steel? That’s not the paradigm I’ve been given to believe.

And one thing was certain because of how the part was initially produced. It would either have to be welded or made entirely new. Otho’s plan now sounded very good.

In November, I gave him the lock pieces and he began to study them. His task wasn’t just to weld the lug, but also to maintain the correct orientation so the hammer would fire a percussion cap again. And that brought up the other thing — there was no nipple for the cap. It was blown off the gun and never found. And the threads in the hole where it was were completely stripped. Otho had an idea about that. Use a Heli-Coil. When I balked, he told me that a Heli-Coil is approved by the FAA for threading stripped holes. And the FAA is about as anal as they can be when it comes to parts’ integrity and safety. So, I guessed it was okay.

He began welding small amounts at a time. Welding and welding, and then filing when he got close to the right dimensions. Then it was weld and file, weld and file. This went on until January. I think he finished the job while I was at the SHOT Show. Then he told me about his worry. He had been worried that the sear metal might vaporize as he welded, but that hadn’t happened. So the steel was good. Now he was concerned that all the heat from welding had taken all the hardness out of the part.

He took the part to a knife-maker friend of ours to have it Rockwell tested. But the part was too odd-shaped and small to fit in this guy’s tester. So, he drew a file across it and made a guess what kind of steel it was based on the date of manufacture and how it took the file. Then, he hardened it in his kiln until it was hard as glass. Next, Otho did a complex series of tempering heats that drew the hardness down to approximately Rockwell 38, which the knife-maker guessed was the hardness of the original part. Do you think this is too much guesswork? How do you think Nelson Lewis did it in 1850? He heated it on his forge until it glowed brightly enough, then quenched it in whatever oil he had (possibly sperm whale?), then he drew the temper the same way.

Nelson Lewis combination gun sear restored
The hammer lug (the square projection standing up in this picture) has been restored to the sear. No, the lug isn’t perfectly square. It’s shaped exactly like the hole in the hammer. The hole for the hammer screw was even drilled off-center and threaded exactly like the original.

The proof of the pudding
Otho installed the Heli-Coil and a new nipple I gave him, then the both of us reassembled the rifle. He was very concerned about the hammer, so I test-fired just a percussion cap in my garage and everything was fine.

I went to the range to test the rifle with a full charge of powder and a correct bullet. First, I shot off another cap, to clear the path in the nipple. Then, I loaded about 20 grains of powder and tamped just a wad on top. That was fired okay, so now it was time to load the rifle for real.

I loaded the rifle the same way I’d loaded it before — with a patched round ball ahead of about 20 grains of 3F black powder. I tied a 10-foot cord to the trigger and carefully cocked the hammer. I pulled the trigger with the rifle sitting in the rest and it fired without incident.

Nelson Lewis combination gun with lanyard
This shot was posed. I was 3 feet farther back when I fired the gun for real.

Nelson Lewis combination gun shooting off bench
Once I knew the gun was safe, I shot it like I had before the accident.

Once the gun passed the test and I knew it was safe to shoot again, I settled down and shot a quick 5-shot group at 50 yards. It shot to the same point as before the accident and grouped about the same.

Nelson Lewis combination gun shooting 50 yard group
Five shots at 50 yards made this group. It’s in the same place and the same size as before.

How does the gun look now?
I’m sure you’re curious how the gun looks after this trauma. The fact is, apart from a small dent in the top of the pistol grip where the hammer spur hit the wood, you can’t tell anything ever happened. I thank the Lord for my safety, and I thank Otho for being so skilled. I’m so fortunate to have my gun back and whole again.

No moral
There is no moral to this story. And I hope you readers are all smart enough to not need to learn anything from my misfortune.

I will continue to shoot the rifle, but not a lot. I think, given the circumstances, this rifle has done enough for me. It deserves a rest and, except for an occasional day or two, that’s what I intend to give it.

Benjamin Rogue ePCP: Part 5

by Tom Gaylord, a.k.a. B.B. Pelletier

Part 1
Part 2
Part 3
Part 4

Benjamin Rogue epcp big bore air rifle
The new Rogue is simpler, more tractable.

Think of this report as a bonus. I thought I was finished with the Rogue after Part 4, but then Seth Rowland — the man who organizes the Malvern, AR, airgun show and also provides big bore airgunners with swaged and cast lead bullets — contacted me, saying that he had been following the series. He told me he had a couple different bullet designs, some that he swages and can control the weight and length of the bullet. He wondered if I wanted to test the rifle with some more bullets — this time from a source other than Crosman/Benjamin. He had no idea whether any of the bullets would work in the rifle, but he did know they were large enough to fit the bore well.

I thought, what the heck — let’s give them a try. I contacted Crosman to get an extension to the loan of the new Rogue. Since this gives me one more day at the range with the rifle, who am I to complain?

Seth sent me 5 bullets in all. They range from 89 grains to 137 grain, so the spectrum is covered pretty well. You may remember that I found the Rogue to shoot best with lighter-weight bullets, which is why Seth sent me these particular ones.

Benjamin Rogue ePCP big bore precharged pneumatic air rifle bullets
From the left, we have an 89-grain swaged bullet, 119-grain swaged bullet, 128-grain cast bullet, 130-grain cast bullet and a 137-grain swaged bullet.

At the range
The day was perfect. The wind was a light breeze that caused no problems at the 50-yard range. I took each bullet in succession, starting with the lightest weight and progressing to the heaviest. Each bullet shot a 5-shot group at 50 yards. The electronic valve setting was on Light for the bullet and Medium for the power. I figured that if any bullets showed promise, I could return and test them on High power later.

The 89-grain bullet had only fair accuracy and strung its shots vertically in a group measuring just under 4 inches. It was too early in the test to know very much, so I moved on to the 119-grain swaged bullet. It opened up to just over 5 inches, telling me this also was not a bullet for the Rogue. Since it was also swaged, I wondered if that was causing some kind of problem.

The next bullet was the 128-grain cast bullet. Five of those landed in 1.483 inches, looking very nice, indeed. That’s certainly minute-of-coyote or fox at 50 yards…and on out to, perhaps, 75 yards. The cast bullet looks like a design for either a black powder cartridge or a pistol. It was the best group I got so far.

Benjamin Rogue epcp big bore air rifle 128 grain cast bullet Medium power
Five shots with the 128-grain cast bullet on Medium power produced this group, which is under 1.5 inches.

Next came the 130-grain cast lead bullet, and it didn’t even land on the target paper. Since I back my targets with a 2-foot by 4-foot target paper to catch strays like this, and since I failed to catch this bullet anywhere, I stopped trying after three shots. Let’s call the 130-grain bullet a non-starter for the Rogue.

The last bullet was a 137-grain swaged design that also failed to make a hole on the large backer paper after 3 shots. It was out, as well.

So far
To this point, it looks like the 128-grain cast lead bullet is the one to spend time with. I chronographed it and found it averaged 699 f.p.s. on Medium power (138.91 foot-pounds) and 731 f.p.s. on High power (151.91 foot-pounds). On Medium power with a fresh 3,000 psi fill, the gun’s status panel tells me there are 11 shots at the beginning. But the status panel number of shots that remain decreases faster than the actual number of shots. Although it says there are 11 shots, there are really 6 or 7 shots before it’s time to fill again.

On High power, the gun starts out with 3 shots on the panel — but I found that I got only 2 shots before the gun wanted to be refilled. A third shot was possible, and I took one just to see where the bullet went. It stayed within the group, though on High power the group is larger than on Medium.

Benjamin Rugue epcp big bore air rifle 128 grain cast bullet High power
Five 128-grain bullets on High power opened up to 2.847 inches. The shot at the right is after a refill of air.

What do we know?
First, we know that cast bullets with grease grooves seem to shoot better in our Rogue than swaged bullets. At least, there’s an inclination in that direction.

Next, we know that the 128-grain bullet did best in this rifle. If further testing was to be done, that’s the bullet I would concentrate on. I went back and reviewed the performance with all the other bullets that were tested in the past, and this one looks quite similar to the Benjamin Pursuit 127-grain flat-nosed bullet. What that means is that it’s possible to cast your own bullets or to buy them from a source that casts them, as they’re going to perform similarly to the best bullets in this rifle. Both these bullets out-shot the 145-grain Nosler Ballistic Tips that are also good in the Rogue.

We also know that shooting on Medium power conserves air longer than High power, and the slight loss of velocity is inconsequential. Of course, I’d like to play with this bullet even more, shooting it with the control panel set to Heavy weight and shooting it on Discharge, as well as directly controlling the valve dwell time. From just what we have seen in today’s test, I would say this is a bullet to beat.

Remember — this was a test of unknown bullets to see if any were worth testing further. If I owned a Rogue, I would stock up on this 128-grain bullet and play with it more because I think this may be the best overall design for the rifle.

Thanks to Seth Rowland (sethrowland@att.net) for providing these bullets to test. He makes other calibers and will work with you to find the best bullet for your rifle.

Bottom line for the Rogue
The Rogue has its detractors — those who feel that it’s to advanced and expensive to be practical in the field. But those people disregard the fact that this rifle shoots as well as almost all other big bores of quality.

All I’ve done in this 5-part test is show you how it performs. The rest is up to you.

Benjamin Rogue ePCP: Part 4

by Tom Gaylord, a.k.a. B.B. Pelletier

Part 1
Part 2
Part 3

Benjamin Rogue epcp big bore air rifle
The new Rogue is simpler, more tractable.

After the last report, I spoke to Dennis Quackenbush about how the new Rogue I was testing. I explained that while it shot well with Benjamin bullets, it didn’t seem to group with cast bullets obtained from other sources. He first suggested that I try the old .38-caliber 200-grain lead bullet that we know as a police round here in the U.S.; but in the UK it was their substitute for the old .455 round. When they downsized their WWI service revolver to reduce the recoil, they substituted the 200-grain .38-cal. bullet for the much larger .455-caliber man-stopper they had in WWI. Unfortunately, they also knocked about 9 oz. off the weight of the revolver at the same time, with the result that the new cartridge and revolver kicked just about the same as the one it replaced. It was easier to carry, of course, and that’s always a consideration, but it wasn’t the man-stopper the older bullet had been.

I told Dennis that the heavier I went, the more the Rogue didn’t like the bullet, so he then came up with a different idea. He suggested I try a bullet with a different balance. He asked me if I had tried the rifle with a 148-grain .357-caliber wadcutter, which of course I hadn’t. Some wadcutter bullets have a hollow base that obturates when the cartridge explodes, thus filling the bore and sealing all gasses behind.

Benjamin Rogue epcp big bore air rifle wadcutter bullets
The .357 wadcutter bullet weighs 148 grains and has a hollow base similar to a diabolo pellet. That pushes the weight forward and helps stabilize the bullet in flight. This lead isn’t oxidizing. That white powder is the dry lubricant that has been applied to the bullet after casting or swaging. Notice the lack of conventional grease grooves.

The wadcutters were the first non-Benjamin bullets to perform well in the Rogue. They fed well, and they also shot to the same point of aim as both of the Benjamin bullets. This proves that a Rogue owner can cast his own bullets for the rifle and save a lot of money. In fact, with a Shoebox Compressor and casting your own bullets, the Rogue would be cheaper to shoot than a smallbore pellet rifle!

Low on air: What can I do?
When I shot the wadcutter bullets for accuracy, I knew my carbon fiber tank was running low. I still had to chronograph all the bullets at both power settings and wanted to save some air for that, so I decided to try something different during this group. Five bullets were fired with the rifle set to heavy bullets and medium power. That ran the gun out of a charge of air. The display panel said there were no shots remaining at that setting. I changed the power setting to discharge, which holds the valve open twice as long as normal. I then fired two more shots on the discharge setting just to see what would happen. I labeled each hole on the target, so you can see where every shot went.

Benjamin Rogue epcp big bore air rifle wadcutter bullet target
The five bullets fired on medium power grouped in about 2-3/4 inches at 50 yards. Each shot is numbered. Then the two discharge shots hit lower and to the left. Interesting that you can actually get more shots on a fill than the status panel indicates!

Velocity
Now, it was time to test the velocity of all the bullets that were accurate in the Rogue. This exercise used up the remaining air in my tank, thus ending the day at the range.

Nosler 145-grain Ballistic Tip
The first bullet we’ll test is the 145-grain Nosler Ballistic Tip bullet that’s the best general bullet for the Rogue. On high power, the bullet averaged 774 f.p.s., with a range from 766 to 781 f.p.s. At the average velocity, the rifle generated 192.92 foot-pounds of muzzle energy.

On medium power, this bullet averaged 751 f.p.s. and ranged from 741 to 760 f.p.s. At the average velocity, the bullet generates 181.64 foot-pounds of energy. That’s pretty remarkable, because that’s also a good place to keep the power for the extra shots it provides.

Benjamin Pursuit 158-grain bullet
The Benjamin Pursuit 158-grain round nose bullet was tested next. It was tested in the last accuracy test and proved to be acceptable at 50 yards. On high power, this bullet averaged 741 f.p.s., with a velocity spread that ranged from 735 to 752 f.p.s. At the average velocity, it generates 192.69 foot-pounds of muzzle energy. The Nosler Ballistic Tip reigns supreme for power in the Rogue by a razor-thin margin.

On medium power, this bullet averaged 711 f.p.s. and ranged from 704 to 714 f.p.s. At the average velocity, it’s pumping out 177.4 foot-pounds of ebergy.

Benjamin Pursuit 127-grain flat-nosed bullet
The Benjamin Pursuit 127-grain flat nose bullet was the speed champ in the Rogue. On high power, it launched that accurate little bullet at an average 796 f.p.s., with a spread from 786 to 809 f.p.s. At the average velocity, this little pill produces 178.73 foot-pounds at the muzzle.

It’s the medium power setting that I’m interested in for this bullet, however, because I believe I would have a bullet mold made to cast this bullet if I owned a Rogue. At this setting, the bullet averaged 747 f.p.s., with a spread from 740 to 751 f.p.s. That’s 157.4 foot-pounds of muzzle energy, on average. That’s more muzzle energy than you get from a 40-grain high-speed .22 long rifle cartridge; and, of course, the larger .357-caliber bullet does far more damage. At that power level, the Rogue would be a good fox and coyote gun out to about 100 yards.

148-grain wadcutter
Finally, I did test the 148-grain wadcutters that Dennis Quackenbush sent me. I had only a total of 10 on hand, so I tested just one shot at each setting. On high power, the bullet went 757 f.p.s., which translates to 188.37 foot-pounds. On medium power, it went 732 f.p.s., which is 176.13 foot-pounds. It might interest you to know that the Rogue is propelling this bullet at very close to the same velocity that a .38 Special midrange wadcutter cartridge produces. If you turn the bullet around when you load it — so the hollow base faces forward — you’ve created a monster hollowpoint bullet. At close range, such a bullet has few equals for destructive capability.

General observations on the new Benjamin Rogue
In case you aren’t aware, I played a small part in the Rogue’s developement, so some will think I’m biased in favor of the gun. I assure you I’m not. But this test surprised me in a number of ways. The first was the velocity stablity the Crosman engineers have been able to build into the gun. No other big bore airgun comes anywhere close to what the Rogue can do, as far as maintaining velocity with a specific bullet.

The magazine feeding problem is now gone. As long as the bullet is sized to enter the bore, it will feed fluidly through the redesigned magazine.

Accuracy has been improved. The 145-grain Nosler Ballistic Tip is still the best bullet overall, but the 127-grain Benjamin Pursuit is more accurate and more fun to shoot. If you own a Rogue, you might think about having a bullet mold made up to cast this bullet in soft lead. I hear that Mr. Hollowpoint also has some bullets that do well in the Rogue. After testing some in my .308 Quackenbush, I believe it.

The trigger is greatly improved. That was the part that Lloyd Sykes and I were worried about with the original Rogue. Well, Crosman has done it right, and I know hunters will like this one.

As far as worrying about whether a new Rogue you buy is a real new one or just one that’s left over I will say this. Crosman went to extreme lengths to remove all unsold Rogues from their dealers long before they released this new model. I’m sure those guns were reworked to the new standard. So, unless you’re buying from a hobby dealer (someone who isn’t really doing it as a business) or out the back of a car trunk, I would say you’re going to get the newer design.

I would like to thank the Crosman Corporation for providing the new Rogue for this extensive test.

Nelson Lewis combination gun: Part 3

by B.B. Pelletier

Announcement: Dave Cole is this week’s winner of Pyramyd Air’s Big Shot of the Week on their airgun facebook page. He’ll receive a $50 Pyramyd Air gift card. Congratulations!

Dave Cole is this week’s winner of Pyramyd Air’s Big Shot of the Week contest on their airgun facebook page.

Part 1
Part 2


Nelson Lewis combination gun, made in Troy, NY, around 1850-1870. Rifle is .38 caliber; shotgun is 14 gauge.

Today, I’ll show you the results of the last two outings with this unusual combination gun. Lessons have been learned.

Before we get to today’s test report, I’d like to share a little more background on the gun’s maker, Nelson Lewis of Troy, New York.

The big match
As readers of the internet, you’re all aware that sometimes tempers flare and conversations become heated on the web. Would it surprise you to learn that this is nothing new? One hundred sixty-eight years ago there was a famous confrontation in the internet of that day — the newspaper — between Nelson Lewis and another noted gun maker, Morgan James of Utica, New York. Nelson Lewis had heard rumors that one or more of his fellow gun makers (presumably Morgan James, from the events that followed) had said he had not made the rifle he had used to beat a Mr. Williamson in a rifle match the September before. This was in the Feb. 18, 1854, edition of Spirit of the Times/A Chronicle of the Turf, Field Sports, Aquatics, Agriculture and the Stage, published in New York City. Lewis challenged whoever was spreading these rumors to put up or shut up.

Morgan James accepted the challenge, and the two men began a public correspondence in the newspaper that was not unlike what we see on the chat forums today.

Morgan James was also a famous rifle maker and a contemporary of Nelson Lewis. Like Lewis, he made long-range target rifles that were used by snipers in the Civil War. Many of James’ long-range guns were so heavy they could only be shot from a bench rest that was included as part of their equipment. He was justifiably proud of the rifles he made, as well as his own marksmanship (as was Nelson Lewis); so when he read what Lewis accused him of, he attacked with a letter of his own to the editor of the cited publication.

To make a long story short, the two men exchanged challenges in the paper, and they finally agreed to shoot five each of their rifles against each other with each maker and one or more of his friends doing the shooting. One-hundred dollars was put up for each rifle in the contest, so each maker had five hundred dollars at stake.

Morgan James and his shooters won all five matches and Lewis paid him the money (I believe); but in the end, Lewis was a sore looser. He wrote a final letter to the editor, citing the fact that Morgan James’ rifles were all heavier than his (15-18 pounds against 10-13 pounds) and of a larger caliber (.43 to .48 caliber compared to .36 to .38 caliber), plus James and his partner shot from a machine rest — but their rifles weren’t clamped down, while Lewis and his shooters all shot from common shooting benches. And Morgan James had some sort of elaborate wind gauge on the range that was operated by a separate man who reported the wind to each shooter, so he didn’t have to look at the flags. Lewis and his shooters used the common range flags that had always been used, and each shooter watched the one flag for himself.

From his report, Nelson Lewis seems to have been at a disadvantage, but why he didn’t pin down the details of the contest beforehand with so much money at stake (approximately $13,500 in 2012 purchasing power) is a mystery. He certainly should have. He claimed he thought the match was to be with hunting rifles that could reasonably be carried afield, but the small calibers he chose are a real puzzle! Morgan James did nothing wrong except to try his best to win.

So things haven’t changed, even though a century and a half has passed. Shooters still get hot under the collar and makers will do anything to defend their reputations. This is why I enjoy reading real history — because it shows that people don’t change, even though their technology does.

Enough history. Let’s go to the range.


This time, the gun was ready for the range. The loading and cleaning procedures have been worked out.

Patch problem solved
The second time I took the Nelson Lewis gun to the range, I’d solved the patch problem. Instead of the too-thick patch material I had been using the first time out, I discovered that handkerchief linen from Ireland was both the correct thickness and also was tough enough to do the job in this rifle. I cut my patches by placing a nickel over the material and cutting around it. That gives me a patch of just the right size. And when the ball is seated, I can press it into the bore with my thumb — exactly as the old masters reported a century ago.


The thinner patches fit the balls perfectly, so they can be pressed into the muzzle with the thumb as the masters of old recommend.

The proof that this material works well is seen in the patches I recovered after shooting. They are textbook examples of what a good patch should look like.


The fired patches look good. Irish handkerchief linen is strong, yet thin.

I also discovered that the powder charge could be increased a little with no detriment to accuracy. Now, the bullet gets downrange faster, which I can tell by listening to the sound of the ball striking the target at 50 yards. That may not be scientific, but it does work!

I also took the advice of Ned Roberts, who says to fill the powder measure to heaping, then wipe a straightedge across the top to level the powder. This gives a consistent amount of powder from shot to shot.


Fill the powder measure to heaping.


Then wipe a straightedge (like a knife blade) across the top of the measure to level the powder. This is called “stricken measure” in Ned Roberts’ book.


A tiny funnel Mac gave me is perfect for pouring the measured powder into the rifle barrel.

The new cleaning process
I clean the barrel after each shot. I did that the first time out, but I’ve added a few steps for a more thorough result. First, the bore is swabbed with a wet patch, followed by a brass brush, then another wet patch. These are followed by two dry patches that leave the bore sparkling clean and dry after every shot. It takes about three minutes to clean the bore this way, but that’s nothing when you’re shooting a muzzleloader.

The final thing I tried was patches lubricated both with grease and saliva. Grease is used for the patches of balls in hunting guns, where the ball will be in the barrel a long time. Saliva is supposed to give a slight edge in accuracy, but it dries out over time and also can promote rust in the bore — two good reasons why saliva is used only for target shooting.

I had high hopes that all these things would give me better groups than the first time out, but they didn’t! Something was missing.


Group fired with greased patches on June 16. Fifty yards.


Group fired with saliva-wet patches on Jun 16. Also 50 yards. No improvement.

Mac suggested that since this is a combination gun, perhaps shooting it as often as once every five minutes was letting the rifle barrel heat up enough to warp against the cold shotgun barrel. If this is a meat gun, then shouldn’t the first shot from a cold rifle be right on target? It was the best suggestion anyone had given me; so when I went to the range again this week, I did everything the same except that I waited 20-25 minutes between shots to give the gun plenty of time to cool off.

The first 4 shots went into the best group I’d seen to this point, but shot 5 went wild at 9 o’clock, ruining the group. I held as perfectly as I know how for all 5 shots, and I’ve held 5 shots in three-tenths of an inch with target sights at 50 yards this year with a .22 rimfire — so it’s not me!


Group fired with saliva-wetted patches and waiting a minimum of 20 minutes between shots. Shot at 50 yards on July 12, 2012. Four close shots, but the fifth shot opened the group to the size of the others. So this is no real improvement.

I’m now thinking that the rifling twist in this gun (remember it has a gain twist) is too fast for round balls, and that the gun wants to shoot conical bullets. A patched picket bullet is what the rifle is supposed to shoot. I’ve avoided shooting the picket bullet that came with the rifle, because making them in the manual swaging dies is a lot of hard work. But now it seems I have to try something other than round balls. We’ll see what happens next time!

Why am I doing this?
If you’re a new reader of this blog, you must be wondering if I’ve lost my mind — reporting on a 150-year-old muzzle loading firearm in an airgun blog. Here’s why I do it. Airguns don’t hold a lot of secrets from me. I’ve been around them long enough to have gotten comfortable with them and their ways. I’m not saying that I know everything there is to know, but perhaps I have become too familiar with airguns to remember all those confusing steps that baffled me when I first encountered them.

This antique firearm, on the other hand, is as foreign to me as it is to you. I’m discovering how to shoot this gun successfully and letting you watch me while I do it, so maybe you can relate to the things that stump me. This old black powder gun puts you and me on equal footing as shooters. That’s why I report on it — so you can watch me stumble around and get confused by the same things that are perhaps confusing to you.

I could just spout off a bunch of words that I read in some book and let you think I know what I’m talking about, but I prefer to do it this way. I know this approach bothers some people who wish I would just stick to airguns, but to my way of thinking, all shooting is interrelated. The more you know about all shooting subjects, the more you know about any specific subject. People who disregard black powder guns, for instance, lack a firm understanding of how pneumatics work because they’re very similar. And a poor crown will harm the accuracy of a .223 as much as it will a .177 pellet rifle.

I try to limit these reports to a minimum, but I will continue to make them from time to time because I have to. They are in me, and they have to come out.

Nelson Lewis combination gun: Part 2

by B.B. Pelletier

Announcement: Adam Crowson is this week’s winner of Pyramyd Air’s Big Shot of the Week on their facebook page. He’ll receive a $50 Pyramyd Air gift card. Congratulations!

Adam Crowson is Pyramyd Air’s Big Shot of the Week.

Part 1


This Nelson Lewis combination gun was made in the mid-19th century. It’s .38 caliber and 14 gauge.

A lot of readers have been waiting patiently for today’s report. Although we’re airgunners, we’re shooters first, and many of us appreciate the similarities between pneumatic guns and those that use black powder. Today’s subject gun was made about 150 years ago by a maker of some fame who made sniper rifles for use during the American Civil War. I’ve lived with this gun for several months now and have held it, admired it, considered it and wondered about it. And on Tuesday of last week, I took it to the range for its first outing.

On every TV show where old guns are shown, you’re advised to seek the services of a gunsmith before firing any old gun. They’re supposed to check the gun for safety. Last week, I discovered that I was the one performing that service on this piece.

While Mac was still visiting me several weeks ago, we pulled both locks out of the stock and examined them closely. They differ from each other only because one is for the right side and the other is for the left; but, in essence, they’re the same lock. The inletting in the stock is so precise that the left lock has to be “buttoned” into position to get it back in! It fits into an undercut section of the stock and cannot be inserted straight into its slot. A bolt passes through the left lock, through the stock and into the right lock. When tightened, it pulls both locks together in a fit so tight that a razor blade cannot be inserted between the stock and either of the two lockplates.


The locks are not complex, but they are made right and tight, which makes all the difference in the world. This is the right-hand shotgun lock.

The locks are back-action (meaning the hammer spring is located behind the tumbler, so the majority of the lock extends backward — rather than forward – from the hammer) and are remarkably simple in construction. Some file marks are still evident from the time each piece was fashioned by Lewis, who made all his own locks, triggers and barrels. For a short time, I was concerned about the gun having been “gunsmithed” because the rifle lock (operated by the rear trigger) fires with about 2 lbs. of pull and is glass-crisp. It feels too light for the gun, considering the hammer requires about 12 lbs. of effort to cock! But close examination under a 10x jeweler’s loupe shows no evidence of any work other than Lewis’ original job.

The rifle lock is on the left side of the gun, and the hammer on that side was a bit loose when I got it, so one of my gun buddies and I shimmed the square shaft on which the hammer rides with 0.0015″ shim stock. That took up all the play. Now there isn’t a hint of movement.

I removed both nipples and was pleased to see what good condition they were in. Both have tiny flash holes at their bottoms, exactly like they’re supposed to. Often, these holes will be enlarged from the hot gasses and cause greater pressure to flow back through the nipple and against the bottom of the hammer. They seem to be plated with platinum, which was a common touch on the finer guns of this period. The plating allows them to resist the erosive gasses of the gunpowder many times longer than plain steel. These are either original to the gun or are period replacements, and I would think at least the rifle nipple has to be a replacement.


Here you see the bottom of the rifle barrel nipple. It’s clearly in great condition despite its age. Notice that the breech plugs have been shaped into water drains, or “snails,” as they’re termed. They direct any water away from the nipples and also protect the barrel and lockplate from the erosive hot gasses that occur at firing. Much of the original nickel plating has been lost to these gasses.

I shined a powerful tactical flashlight down both nipple holes with the nipples removed to see down the barrels from the muzzle. Both were sparkling clean and shiny. The shotgun barrel, however, is not like any shotgun barrel of today. Instead of a mirror bore, this barrel still has tool marks, both horizontal and vertical, from when it was fashioned. You can see them in the photo of the muzzle in Part 1. I doubt there’s any choke — I can’t see evidence of one.


This photo is very revealing! Notice the graduated gap between the left and right breech plug? That’s not sloppy work, it’s intentional to provide clearance for when the plug shown right in this picture is unscrewed. Both nipples must be removed before the plugs come out. Notice the index marks that align the breech plugs with their barrels. They keep the nipples aligned with the hammers when the plugs are in place.

Then, I did some thinking about when this gun was made and what hunting was like at that time. This gun may have been made before the Civil War. Nelson Lewis made guns from 1843 into the 1880s at one location in Troy, New York. Internet research reveals that the building where he had his gun store and workshop is still standing on the corner of Congress and Church streets. Church Street is just an alley today, but Congress Street still exists, and his workshop has recently housed a small Greek sandwich shop.

It was a very different time
I can’t prove exactly when this gun was made; but as a combination gun, it’s very different from what we think of today. Let’s use the Savage model 24 for comparison. The model 24 is a modern combination gun with a rifle barrel and a shotgun barrel — just like this Lewis gun. The 24 is superposed, where this Lewis gun is side-by-side, or a Cape gun as some would call it. But Nelson Lewis also made combination guns with superposed barrels. A Savage model 24 is a lightweight, handy gun that’s useful for hunting all manner of game. The Lewis gun is also useful this way, but it’s not light!

As I reported in Part 1, it weighs 9 lbs. It’s decidedly muzzle-heavy and would not swing like a modern shotgun. But while thinking about the time period when it was used, it dawned on me that this gun may not have been designed to be used as a “handy” gun in the same terms we would think of today. It was handy because it fired both a single bullet and shot, of course, but I don’t think it was made for shooting birds on the wing.

Hunters in America didn’t always shoot birds on the wing back in 1850. They often shot them on the roost. In those days, game abounded and sportsmanship wasn’t the same as it is today. In both England and the eastern U.S., there were men in small boats called punts, and they were shooting ducks by the hundreds on the water with a small cannon called a punt gun. Nobody thought anything of a lone hunter shooting a few ducks, geese and swans while they were on the ground or the water. Yes, I said swans. Why do you think they called it “swan shot”?

“Shooting flying” is the name given to the sport of wingshooting. The flintlock made it more feasible to shoot a flying bird than anything previous; and the percussion lock, with its instantaneous ignition, coupled with the general improvement in the power of gunpowder at about the same time (1830-1840), made shooting flying gain popularity. But a meat hunter, subsistence hunter or just a plain hunter, wasn’t always interested in shooting as a sport. He was out to get food, plain and simple.

This Nelson Lewis combination gun is no more a subsistence gun than a Dodge Viper is a car for a soccer mom. Yes, it can do the job and yes, it seems to have all the necessary qualifications, but subsistence hunters can and do get along with a lot less. This is a fine sporting gun for the man who has the money to spend and wants something special. Just how special I will now discuss.

Nelson Lewis didn’t make up many guns (if any) on speculation. They were nearly all made to order, because at the price a person had to pay, which was several months’ wages for laborers, customers demanded exactly what they wanted. It’s my belief that the customer who ordered this particular gun was reasonably well-to-do, and he was also a man with very specific tastes. I believe the gun, itself, shows us that.

I’ve now seen six or seven of these Nelson Lewis combination guns in various auctions and on websites, as well as in the book by Ned Roberts, The Muzzleloading Cap Lock Rifle. They’re all similar in size, weight and caliber — with one exception. While more than half of the guns I’ve seen have the lollipop rear peep sight, mine is the only one so far that also has a hooded or globe front sight. That steel hood is there for just one purpose — to protect the thin post-and-bead “pinhead” target front sight — a sight that belongs on a target rifle.


The tiny post-and-bead front sight was meant for the most precise aiming possible with iron sights in the Nelson Lewis combination gun’s day. It seems out of place on a combination gun. Notice the beautiful condition of the rifle’s bore at the muzzle!

Remember — this is a combination gun. A gun that is both a rifle and a shotgun. It’s main purpose is for getting meat of all kinds. It’s not a target rifle, because that would have just a single barrel, double-set triggers and probably a false muzzle for more careful loading of the bullet. It’s not a shotgun, because that would be at least two pounds lighter and not muzzle-heavy. This is a meat gun — pure and simple.

So, why does it need target sights? Who puts a Lyman Super Targetspot scope on a Savage model 24? Yet, this Nelson Lewis combination gun from the mid-19th century has sights that belong on the finest target rifles of the day. Why? What about the gun requires such a precision sight, when it also has a traditional sporting rear sight mounted forward of the breech, between the barrels (see a picture of that sight in Part 1)?

These are all interesting topics to ponder, but they don’t tell us anything about how the gun really works. For that, we’ve got to get real!

Let’s shoot!
When I arrived at the 50-yard range last week, all these thoughts about the gun were rambling around inside my head. Did the owner want a meat gun that was also part target rifle? And, if so, how accurate would it be?

I was about to shoot a gun that was more than a little strange. And this could be the first time it’s been fired in decades! So, as a continuance of my careful examination, the first thing I did was fire a cap on the nipple of the rifle barrel. There was a moment of panic when the caps from one manufacturer proved too small for the nipple; fortunately, the Remington No. 11 caps I had fit perfectly. I’d guessed that the No. 10 on the nipple meant the cap size, and it may well have been a size 10 of a century ago, but today a No. 11 cap fits.

After the cap fired successfully, I loaded a charge of powder into the barrel and tamped it down with a cloth wad. There was no bullet for this shot, as I was still testing the gun. That charge fired perfectly. After that, I did something I’ve never done before. I cleaned the bore with a damp cleaning patch, followed by two dry ones. According to many authors, this is the only way to do fine (accurate) shooting with black powder.


The bore was cleaned and dried after every shot. This practice was universal among target shooters in the 19th century.

Then it was time to load the first ball. For the record, I’m using fresh GOEX FFg powder. You may be wondering how I figured out the correct powder charge for this rifle. It was simple, really. I used an adjustable black powder measure and adjusted it to a little more powder than I use in my .32-caliber Thompson-Center rifle. How did I figure that powder charge? I guessed! Was I right? I seem to have been, because that rifle shot a nice tight 5-shot group at 50 yards its first time at the range.

Black powder works differently than smokeless. You don’t have to weigh each charge. You measure black powder by volumeinstead of weight, and I have enough experience with black powder guns that I won’t overload the gun. The problem may be that I load it too light, but that gets refined the more I shoot. I fill the powder measure to level full, and that’s what goes into the gun. I discovered that I do need a funnel with a really tiny mouth to fit into the muzzle, but I improvised this day with a funnel made from paper.


I used a paper funnel to drop the black powder down the bore of the rifle.

The first patch was laid over the muzzle, and a .375 swaged round ball was centered and pressed into the muzzle with my thumb. I could see this patch was going to be too large, and of course it was. When I started the ball down the barrel with the short starter, the patch closed over the top of the ball and then extended a quarter-inch above it as it was rammed down. That’s way too much patch!


The ball is pressed into the muzzle in the center of a greased patch. This patch is way too big for this ball.


The short starter is used to start the ball down the bore. At this point, the patch material had bunched up around the ball and was fighting the loading effort.

This ball was difficult to ram down until the very end of its travel, at which point I was able to feel the ball settle against the powder charge. It’s very important to always seat the ball on the powder with the same force, so this lessening of effort at the end of the ram was a providential thing. The last step in the loading process was to put a fresh percussion cap on the nipple. I then rested the gun in my rifle rest and settled in for the shot. Once I was comfortable, I pulled the hammer back to the full cock position, making the rifle ready to fire.


When ramming a ball down the bore it’s very important that you purse your lips just right!

The trigger-pull was light and glass-crisp, as noted earlier. That first shot fired with authority. The report sounded sharp, as it should when properly loaded. The recoil was very light and not bothersome to my eye that was very close to the lollipop rear peep. Fortunately, this peep folds forward for storage, so if my shooting glasses contact it during recoil it will simply lay down. I have the same setup with my Ballard rifle that recoils harder, and I always push the rear sight forward a bit with every shot.


Getting set to touch one off.


Crack! The shot is off.

I had envisioned the first shot going to the X-ring, but that’s not what happened. Instead, the shot went wide at 10 o’clock in the 7 ring. Bummer! My thought was that the oversized patch was the culprit, but only more shooting would tell me for sure. Fortunately, I had a batch of smaller size patches with me as well, so I got them out for the next loading. But before that happened, the barrel needed to be cleaned.

The hammer was pulled back to half-cock, and a damp cleaning patch was run down the bore and back out with a satisfying hydraulic pop. This was followed by two dry cleaning patches, the second of which had very little dirt on it when it came out. Then, the rifle was loaded in exactly the same way as before, with the exception that the new smaller patch was used. This time, the ball started easier and rammed easier, though even this patch was still too large for the rifle. Now, before you point out the obvious and tell me that I could have cut the patches down, let me tell you that occurred to me on the range. But I didn’t have any scissors, and a knife makes a poor patch cutter, unless you’re cutting the patch right at the muzzle. I usually do cut off my patches at the muzzle with the patch knife that I had on the range this day, but that can leave scratches on the muzzle — which I don’t mind on my Thompson-Center rifles but wouldn’t think of doing to this vintage gun!

The second shot went to the 10 o’clock position at the edge of the black, cutting the nine ring. That was more like it! I then cleaned and loaded several more times until about the fifth shot. That patch also bunched up from being too large; again, I had a hard time ramming the ball. The shot went out to 7 o’clock in the 6-ring! This demonstrates the importance of a properly patched ball.


The first shot went high and left. Then I changed patches and they started landing in the center of the target, but high. Shot five was a thin patch that got bunched-up during loading and caused unnecessary pressure to ram it down. That shot went wide to the left and low. There are two balls in the same hole at the top center of the target.

I fired a total of seven shots in all, and two of them were fliers from patches that were too tight. The other five went into a group that measures 1.903 inches between the centers of the two shots farthest apart. Two of those shots are in the same hole and have to be examined closely to see that they’re separate shots. Given the difficulties I had with the oversized patches, I think this first session went well. Of course, I’d hoped for better, but this was the first time and there was a lot to be learned.

Seven shots may not sound like a lot, but it took about 45 minutes with the loading, cleaning, picture-taking and lip-pursing. I did notice that I fell into a pattern as time went on; and by the fourth shot, I was loading them pretty much the same every time. Only that one shot (No. five with the patch that got stuck) got in the way of a perfect session.

Cleanup
When I returned home, I cleaned the rifle barrel by removing the barrels from the action and then removing the rifle barrel nipple. I stood the barrels in a shallow tub and poured boiling water down the muzzle of the rifled barrel. The water rushed out of the threaded nipple hole, carrying all the ash and soot with it. The boiling water left the barrels extremely hot, which made any residual water evaporate immediately. When the barrels cooled a bit (but were still very warm to the touch), I ran a clean patch with Ballistol through the bore. The outside of the breech and the nipple were both cleaned with a brass brush and assembled once the bore had been oiled. The barrel exteriors were wiped with a rag soaked in Ballistol.

Getting ready for next time
I ordered some Irish linen handkerchiefs off eBay to use as possible patch material. I thought they probably wouldn’t arrive in time, so I cut down the smallest patches I used at the range this time by holding a nickel over them and trimming around the edges with sharp scissors and lightly oiled the patches with Ballistol. They’re now roughly the same size as the two patches I found in the patch box when I got the rifle. I think the smaller amount of material will allow these patches to load more smoothly (as they are supposed to).

When the Irish linen handkerchiefs arrived, I have cut a strip of linen into nickel-sized patches that I’ve left dry (for the moment). I’ll moisten them with saliva at the range. According to Ned Roberts (of .257 Roberts fame), that gives the absolute last bit of accuracy with a patched ball. That assumes the patches are of the right thickness, and this material seems very thin. We’ll just have to wait and see. At any rate, I now have two different patches to try next time I’m out, and they’re both sized correctly for the balls I’m shooting. A saliva-moistened patch is supposed to have a slight edge in accuracy over a greased or oiled patch. Since saliva can rust the barrel, this kind of patch is used only for target practice, where the gun will be fired and cleaned within minutes. For hunting, an oiled patch is better.

I have some specific goals for next time. One is to get a better-fitting patch so the ball doesn’t have to be rammed so hard. It’s essential for accuracy to always seat the bullet on the powder charge with the same pressure every time. You can do that best when you’re pushing the ramrod down instead of ramming it. I now have patches of two different thicknesses to try, so we should see some results the next time out.

A second goal will be to weigh the powder charge I’m throwing and adjust it to what the vintage books say is the right load. Some of you may have noticed that in Part 1, I referred to the rifle as a .39 caliber, while in this report I’m calling it a .38. The ball I’m shooting is a Hornady swaged 0.375-inch round ball, and the patch does take up some space, so the caliber is just larger than .38. For that reason, I think it should more correctly be called a .38 caliber.

According to Roberts, a .38-caliber ball should use about a 35-40 grain charge, with 35 grains being closer to correct. I’ll weigh the charge I was using the last time out and adjust the powder measure to throw the “right” charge, if necessary.

Why write about firearms?
I can’t do too many of these firearms-only blogs; but since there’s so much crossover between black powder and compressed-air guns, I feel that today’s report contains several good lessons for all of us. Also, since I’m not that familiar with either this muzzleloading gun or with my Ballard, you get to watch over my shoulder as I try to learn something new. That’s useful for any new airgunner who needs to do the same kinds of things I’m doing here to learn about his new airgun.

Have you noticed that I’ve not subscribed to any forums and asked other shooters what they think about this combination gun? That’s because, in my research, I find that most people don’t know very much about guns like this, so they make stuff up or they guess. The same holds true for airguns, doesn’t it? Whenever I read a question from a new shooter about a gun he’s just bought or hopes to buy, asking me what sort of modifications I think he should do to it, I shudder. I’m saying don’t do anything at all until you have shot that gun enough to know it well. Then, you won’t be tempted to make unnecessary changes that might not be reversible. That’s the real lesson in today’s report.

And, now, for something completely different…
In 1948, the  Johnson Indoor Target Gun sold for $15. That was a lot of money for an airgun in those days. What kind of powerplant did the Johnson have and what caliber was it? The answer will be in Monday’s blog, but please feel free to leave your answer in the comments.

Quackenbush .308: Part 4

by B.B. Pelletier

Part 1
Part 2
Part 3


Quackenbush .308 big bore is an attractive airgun.

The last time we looked at this Quackenbush .308 big bore was when I discovered that my rifle really likes Mr. Hollowpoint’s 68-grain hollowpoint bullet. I also tested a 150-grain Loverin-design bullet that was just a bit too heavy for the gun. It didn’t want to stabilize and was tearing elongated holes in the target at 50 yards.

If you’ll recall, I was running low on air that day, so I could fill the rifle to only 3,000 psi. That gave a stunning group that was smaller than one inch at 50 yards with the 68-grain hollowpoint, but I wondered whether it would do any better if I filled the rifle to higher pressure. I also wondered if going just a trifle faster would have stabilized the 150-grain bullet. There were a lot of unanswered questions after the last test.

Today, I’ll address those questions. I had a full air tank and a reasonably good day at the range. Certainly for testing something as stable as a .308, the light breeze was no challenge.

Shooting the 68-grain hollowpoints
I decided to fill the rifle to 3,500 psi, to see what kind of velocity that might give. The 68-grain bullet averaged 1051 f.p.s, on that much air and left about 3,100 psi in the tank for the second shot. That’s a muzzle energy of 167.15 foot-pounds.

Shot two averaged 1,010 f.p.s. with the same 68-grain bullet and generated 154.07 foot-pounds of energy. You might think that’s close enough to the first velocity that the bullets will print in the same place. They might if this was a firearm — but it’s an air rifle, and we have to take the flexing of the horizontal air reservoir into account. As the pressure inside the air reservoir changes, the reservoir — which is a long tube — flexes a tiny bit. Since it’s connected to the barrel, this flexing can cause movement in the muzzle.

The first shots printed about two inches higher on the target than the second shots. I knew they would from past experience shooting other big bores, so this came as no surprise to me. I actually shot one group of first shots (after a 3,500 psi fill) at one target and a separate group of second shots at a second target.

After seeing where the shots landed relative to the aim point, it’s possible to use the mil-dot reticle in my scope to shoot both shots into the same group by using two different aim points. This is a technique I learned several years ago with my .458 Outlaw; and with it, I can put five bullets into one inch at 50 yards. I didn’t try that on this day, however, because I was too busy learning the gun.

Neither group obtained this day was as good as the group I shot last time on just 3,000 psi of air. The first group that was shot on 3,500 psi measured 2.72 inches between centers for five shots, though four of those shots landed in a group measuring 1.219 inches.


Four of the five bullets were close at 50 yards on 3,500 psi. Two landed in the same hole.

The group that was fired on 3,100 psi measured 1.953 inches between centers. That’s twice the size of the best group that was shot several weeks ago on 3,000 psi, so I think this bullet is going too fast for best results. It looks to me like this 68-grain hollowpoint wants no more than 3,000 psi as a max charge. That would put the velocity at around 970-980 f.p.s.


Lower starting pressure gave a tighter group. This one was made with 3,100 psi.

Did the 150-grain bullets stabilize?
Again, the 150-grain bullets failed to completely stabilize — even when driven to 825 f.p.s (on 3,600 psi air) and generating 226.75 foot-pounds of energy at the muzzle.


Both bullet holes show evidence of tipping. The bullet is not stabilized.

Clearly, this Loverin bullet is too long to stabilize at the velocity this rifle generates. What’s needed is a 120- to 130-grain bullet that’s short, which means it must have either a round or a flat nose.

Some observations
I’m seeing a relationship between soft pure lead bullets and better accuracy. Any hardening alloy seems to open up the group.

Ditto for lubricated bullets. So far, the best, most accurate bullets are those that are completely dry. I see now that I need to cast some more 130-grain bullets in lead that is as pure as I can make it, and shoot them absolutely dry. I’ve seen the performance of pure lead bullets on game, and they hold together far better than hard alloy bullets do. Lead hardened with antimony breaks apart in large chunks, while soft lead mashes up like a wad of bubble gum when it hits game.

I’ve always questioned using a .308 for game as large as a deer. I know hunters who are better shots than I am do it all the time and have great success, but for me the .308 is more of a coyote and bobcat round. I’ll leave the deer and wild hogs to the .458 and keep this .308 for smaller game. It probably has a useful range of 125 yards in my hands. For an air rifle, that’s pretty far!

Hawke Airmax EV scopes
Hawke Sport Optics

The Airmax range is designed specifically for airgun shooters. Airgun shooters, whether hunting, target shooting or plinking, require specialized optical set-ups to get the most out of their rifles. The Hawke Airmax EV range offers the airgunner precision optics packed with great features.

Evanix GTK290 semiauto
Evanix GTK290 air rifle

The days of airgun choices limited to single-shots and wood-stocked guns are over. Take a look at the GTK290 semiauto air rifle. Its big 290cc reservoir delivers about 40 useful shots per fill. Load the clip and commence to shootin'! Hunting is probably the main reason people want the GTK290, but there's also a whole lot of fun in store if you just like to plink. Avail. in .177, .22, .25 and 9mm.