Posts Tagged ‘Leapers’
My visit to Leapers
by Tom Gaylord, a.k.a. B.B. Pelletier
In August, my friend Mac and I were invited by Leapers to tour their plant for an article I’m writing for the November color issue of Shotgun News. We were invited by the owners, David and Tina Ding. Today I would like to give you a brief glimpse of what we saw.
As most of you regular readers know, Leapers imports all their optics from various plants in Asia — mainly from China and Taiwan. They have very strong associations with those plants, so the products are made to Leapers’ specifications, and not just bought from a generic list the way some optics are. And you also know that Leapers owns the UTG brand name that stands for Under The Gun, which is another large grouping of scopes and optics.
Until recently, Leapers also made all the CenterPoint scopes for Crosman. That association has ended, so in the future the CenterPoint scopes will look different from the Leapers scopes, and they will probably have different features.
What I was not prepared for was the size of Leapers’ manufacturing operation right there in Livonia, Michigan. In the shadow of Detroit that once ruled the world of automobiles and is now a cliché for urban decay, Leapers thrives in 104,000 square feet of bustling manufacturing, sales, design and promotion.
They begin each day at 8:30, with a managers’ meeting to review the business of the previous day and to address the current day’s schedule. Over 30 managers from all parts of the company except manufacturing (their meeting was held at 7) gather in a large conference room and conduct the most efficient business meeting Mac and I have ever witnessed! They covered their agenda with all departments reporting, plus a prototype scope being examined by every manager in less than 20 minutes.

Every morning all the managers meet to discuss the day’s operations.

A prototype scope is passed around for comments.
Here’s one highlight of the meeting. The operations manager announced that two 40-foot containers were scheduled to arrive that morning, and he needed a team to unload them. When I tell you how that went I’m sure there will be some disbelief.
Product development
We got to watch the product developers go through their evaluation process with a new crossbow scope. They wanted to get at least 100 minutes of angle adjustment in each direction, so they rigged a test instrument to measure the angles. When we saw the scope, it went off the scale more than two times in all directions, which means they’re getting at least 160 minutes of angle adjustment…and probably a lot more.

Leapers uses this optical measurement device to measure the adjustment range of their scopes. This prototype crossbow scope adjusts over 160 minutes of angle in both directions.
The Leapers culture
I guess I should cut to the chase and tell you what’s different about Leapers. The short of it is that they’re organized. Not organized like a manufacturer — more like the crew on a nuclear submarine!
When the day’s scheduled shipment arrived I watched a trained team of people from all over the company unload cartons from two 40-foot containers in under two hours! If they keep the drivers who delivered the container longer than two hours, there’s an extra charge. So, the operations manager has trained teams how to unload containers in the most efficient way possible. Not only that, but they also pack the outbound shipments as they pull the cartons from the containers.

The trained team unpacks a 40-foot shipping container in record time.

“Where did I put that Ark?” In 90 minutes, the teams unpacked both 40-foot containers, shipped several pallets and prepared these for the warehouse.
As the cartons came out, they were piled on pallets that were bound for the warehouse. Some went to outbound shipments that were transported directly to the outbound shipment side of the house
Packing
Toward the end of the day, we saw another outpouring of people into the warehouse to pack and ship the day’s transactions. These employees came from all over the office, including the owners, and everybody pitched in. Each team of packers had one picker, one checker who compared the packing list to the items to be shipped, using a scanner to track each item. A second person then double-checked the shipment and packed it into a box, which another person boxed, packed and sealed.
Everyone in the company gets involved in the packing and shipping of products, so they all develop a feel for the products. Even the sales team and the design engineers were getting their hands dirty! That’s how they get to know the products and can speak about them intelligently. This duty rotates through the office, and everyone gets at least one day a week on the shipping line.

The packing and shipping operation is automated for speed and double-checked for accuracy. The packers come from all over the company and rotate this duty once a week.
The main business
As an airgunner, I think of scopes when I think of Leapers, but that’s not what they make in the U.S. They were making parts fort ARs, AKs, SKSs and other popular military rifles. The AR business is strong enough by itself; but for the imports, American law has given them a boost by requiring 10 out of 20 designated key partss on every semiautomatic gun to be made in the USA. The law is called 922R, and it stands for the obscure section of code that specifies which parts are key and what constitutes a legal imported semiautomatic rifle. Leapers makes these parts and sells them to various importers to turn their products into legal weapons. It’s a business that has tremendous potential, and it keeps Leapers expanding all the time.
Mac and I saw the entire manufacturing operation, from raw extrusions to finished products. This all took place in their spotless plant, where you could quite literally eat off the floor. They rely on huge CNC machining centers, and three new ones had just been installed…with another batch due shortly.

The operator in front of the machine gives you perspective of the scale.

AR stock extension tubes are being machined from bar stock.
Off the main plant floor are rooms for quality control, a general machine shop, laser engraving and general finishing. The main floor is still very open, and they plan to fill it with more machining centers to allow the production capacity to continue to grow. As I said…if you buy an AKM in the U.S., today, there’s a good chance it’ll have parts made by Leapers to ensure that it meets the legal requirements for key U.S. parts. Two items I see in their catalog that I will definitely buy are a cover for an SKS that includes a Picatinny rail and a built-in cartridge deflector and a slip-on 2-inch stock extension buttpad to extend the pull length to conventional rifle dimensions.
This report is just a brief glimpse of all that we saw in our tour. The entire report will be in the November 20, 2012, color edition of Shotgun News.
The future
David Ding told me at the NRA Show this year that he wants to make optics in the United States. When I asked why, he said, “For quality control. We can’t have someone halfway around the world making these products and us being on the receiving end of a very long supply chain.”
I’ve been asking for a scope that has an internal bubble level built in, and they’re very close to delivering one. A prototype was due within a few weeks, so I expect to see it at the 2013 SHOT Show. But that’s only the beginning. David and I discussed many ideas for other scopes American shooters would like to see. Just imagine if you had the ear of Redfield or Weaver, back when they were making scopes in this country! Leapers means business, and I have no doubt they’ll be grinding lenses and manufacturing their own optics within a few years.
Leapers is one of the very few companies that’s open to new ideas. They’re in tune with their customers and are always trying to better their products. We saw evidence of that everywhere, and we heard it in the ideas they shared with us. I can’t tell you everything they told us, but I can say this is one company to watch!
A shrine built for a Feinwerkbau 124 – Part 9
by B.B. Pelletier
Part 8
Part 7
Part 6
Part 5
Part 4
Part 3
Part 2
Part 1
Getting ready to test
Today, I want to mount a scope on the 124 to get ready for the long-range accuracy test. Normally, I would just mount the scope and gloss over it in the report, because scope mounting is usually not a big deal; but the 124 is a special airgun that needs special scope mounting considerations. So, I’m making a separate report about it.
A strange scope stop
What makes the 124 special is the way Feinwerkbau went about providing a scope stop. You must understand that Feinwerkbau is a target gun company. They understand rear aperture sights very well, but they don’t appreciate scope sights nearly as well. And, in the 1970s — when the 124 came out — scope mounting was still very new to the hobby. They provided a scope stop system that works well for rear aperture sights but not so easy when working with scopes.
Their system consists of half-round grooves cut across the 11mm dovetail scope rails. The plan is for a round steel pin in the base of the rear scope mount or in the rear of the one-piece scope mount, if that’s what you use, to fit into one of those grooves. Once it’s in, the scope mount will stay put under recoil. It’s a simple system, but not one that’s widely used. Webley used it on the Patriot, and CZ used it on some of their rifles. Most airgun manufacturers use something else.

Pick one of those four grooves to accept a steel crosspin from the base of one of your scope rings or the rear of your one-piece scope ring. Once the base is tightened on the dovetails, the groove and pin prevent the base from moving under recoil.
Because of the low usage of this kind of scope stop system, there aren’t a lot of scope mounts with the necessary crosspin. Beeman sold them while the 124 was selling well, but they stopped offering them in the late 1990s. B-Square also made some just for 124s, plus they made a mount with two crosspins that was to be used on a Webley Patriot. You could always grind off or remove one of those two pins to make their mounts fit the 124.

This old B-Square one-piece scope mount has two crosspins to interface with the grooves on a Webley Patriot rifle. By removing one of the crosspins, this mount can be fitted to a 124.
Forget this!
Forget trying to just tighten the base screws to hold the mounts in place by friction. The 124 is a long-stroke spring-piston rifle that will walk any standard mounts — aluminum or steel — that you try to do this with. And, you can forget something else, too.
Some guys get the bright idea of taking a standard vertical scope stop pin and rounding it to a crosspin profile. Forget it. It doesn’t work. All it does is rip a wide groove straight back through the top of the steel receiver tube as the mount slowly walks backward under recoil. It may take six months of steady shooting before you notice it, but you’ll ruin your gun this way. There’s just not enough bearing surface on a single, thin vertical stop pin that’s been profiled in this way.
I have been testing airguns for a very long time now, and I have a drawer filled with exotic scope mounts, including some prototype units that never made it to market. There aren’t many airguns that I can’t scope, but my situation is not the norm. Most guys have to find a mount that works from what’s available today, and that can be daunting when the gun is an old-timer like the FWB 124.
Bring on the BKLs!
There may be a bright light on the horizon, though. Back when I was messing with 124 rifles, BKL mounts didn’t exist, but they do today and we’ve tested them on other spring rifles that recoil a lot harder than the 124. For those who aren’t aware, BKL mounts are the one mount on the market that can hold tight by just clamping pressure, alone. And, here’s the best part — they’re made from aluminum! So, as tight as you can make them, they’ll never damage the sharp edges of your rifle’s dovetails the way they would if they were made of steel.
For this test, I’ve installed a set of BKL-363H-MB scope mounts with double straps. Man, I wish these things had been around in the late 1970s!
I also found out something extra-cool about these double-strap BKL mounts. There’s no special torque pattern to be followed! Instead of tightening the scope caps by a prescribed pattern like you would the main bearings on a crankshaft to get the force evenly distributed over all four screws, these caps go down in a straightforward way. Tighten one side and the other. As simple as that. Because each strap has only two screws, there’s no way to screw up — pun intended!
I’ll watch the mounts to make certain they don’t move, but the groups I get should pretty well tell the whole tale without the need for any special testing. If I shoot tight groups, there can’t be any scope movement.
Leapers scope
I chose a Leapers 3-9×50AO scope with illuminated reticle. I didn’t need the illuminated reticle, but this particular scope comes with a fine crosshair that will aid in getting a refined aimpoint. As long as the light’s good, I should be able to get great results with it.

The 124 accepted the Leapers scope with ease. I could easily have installed a much longer scope on the rifle, but I wanted to keep the weight down.
So, that’s the saga of mounting a scope on a 124. It’s not any harder than installing a scope on any other spring rifle, but the mount situation is different enough to cause concern. Remember this — the FWB 124 was the very first air rifle to get a reputation for scopes slipping and even breaking. Though we have much more powerful rifles today, don’t underestimate the 124.




















