Posts Tagged ‘moly grease’
What is a tune?
by B.B. Pelletier
Announcement: Bill Cardill is this week’s winner of Pyramyd Air’s Big Shot of the Week on their airgun facebook page. He’ll receive a $50 Pyramyd Air gift card. Congratulations!
Bill Cardill submitted this week’s winning photo for BSOTW.
Tune is slang for tuneup, and in airguns a tuneup can range from a quick lubrication all the way to a major overhaul of the powerplant and trigger. Everything in between these two extremes is also fair game. So, lesson one is that a tune can be anything that changes and hopefully improves the airgun’s performance.
I’m going to address a breakbarrel spring gun in today’s report. Other powerplants can also be tuned; but the steps are different, and the results will differ from what you get with a spring gun tune. Since the majority of airgun tunes are performed on springers, it’s appropriate to look at them first. And the breakbarrel is the No. 1 type of spring gun.
Victor asked what was meant by a tune, but I suspect that others would like to know what’s involved, as well, so today we’ll look at airgun tuning in all its complexity. Let’s begin with a brand-new spring gun and see why we would tune it and what might be done.
Smoothing the edges
Most new spring guns have sharp edges on all the mating powerplant parts. Sometimes, these edges interfere with the movement of the parts. These edges are worn down during a long break-in period, which is why a gun gains velocity as it wears in. But you can also remove these edges and burrs with small files, and that is one thing that a tuneup can do.
Key places to look are the cocking slot, the piston slot, the cocking linkage and, if there’s an interface between the linkage and the piston, that’s a prime place to look for burrs and sharp edges. The forward edge of the cocking slot is especially important, because it can slice a new piston seal when it’s installed…and that will ruin the seal. The end cap and sides of the trigger mechanism should also be checked.
The action forks that the pivot bolt passes through is another place to look for burrs and sharp edges, as well as the sides of the baseblock that the barrel is pressed into.
There are also burrs and sharp edges that don’t affect the operation of the powerplant. These do not go away with use and they can be left alone if you like. However, if you plan to take the powerplant apart in the future, these edges and burrs will be waiting to cut you.
Lubrication
Probably the most common thing done during a tune is lubrication. New guns can have either too much grease or not enough. And most of them have the wrong kind of grease. The factories use a general machine grease, but there are much better greases that can be used.
For metal-to-metal contact, nothing is better than grease that contains a high concentration of molybdenum disulfide. Moly isn’t a grease — it’s a solid particle that’s ground very fine and mixed with grease for application. When it comes in contact with metal under some pressure, the particles bond with the metal on the surface, forming a layer of extreme low friction. That layer is durable and allows other metal to slide across the surface it’s on.
We don’t appreciate how low-friction moly is, because the grease it’s in raises the coefficient of friction. But custom tuners are known to burnish certain parts of a gun — like the inside of the compression tube — with dry moly particles. This process takes a long time, as the moly doesn’t want to cooperate; but once it’s, done you have a surface with very low friction. Jim Maccari and I split a pound of moly powder, and my half was in several large bottles. It’s a lifetime supply for a full-time tuner!
Another place where moly powder comes into play is on the mating trigger sear surfaces. I’ll have more to say about this in a moment, but this is a custom tuner’s trick. The action fork and baseblock can also benefit from a burnish of moly.
I don’t burnish anymore, though. Moly grease, such as Air Venturi Moly Paste, will do the same thing over time as it gets worked into the action through the process of shooting.
But not every springer needs moly grease. The older guns with leather piston seals actually do better with a white lithium grease. The grease serves as fuel for the constant dieseling of all spring-piston guns, and leather seals burn more fuel than synthetic seals do. For this same reason, I lube the mainsprings of the lower-powered springers like a Diana 27 with the same white lithium grease.
Does it bother you that I said all spring piston guns diesel? Well, they do. Don’t confuse dieseling, which is normal and even good, with detonation — which is when you here a low bang. That’s too large an explosion for your gun, and you don’t want to do very much of it.
The barrel pivot and the forks through which it passes is another place to grease. The right grease (moly) applied here reduces the cocking effort by 10 pounds!
The mainspring is the other place that gets lubed, and often it’s to stop the vibration, though I’m going to tell you in a moment a better way to do. For this, people use black tar, or what Jim Maccari calls Velocity Tar. It’s just a very viscous grease with a high adhesion that feels tacky to the touch. Farmers and heavy equipment operators know it as open gear lubricant. Most of the different greases like this will slow your gun to some extent, but there are products like Velocity Tar which, if used sparingly, seem to not phase the velocity at all.
Remove all the play
Okay, lubricating a gun to smooth the firing cycle is a redneck approach. Many people, including me, do it that way. But there’s a more elegant way if you’re willing to work. That way is to remove all the play in the various moving parts. The piston and mainspring are the primary parts involved.
The piston in a factory gun fits well inside the spring tube, but there’s a looseness to allow for manufacturing tolerances. The piston seal takes up a lot of the slack, but it’s located just at the front of the piston. The rear is free to move in all directions. While the space is small, this is where some of the vibration comes from.
To tighten the piston, it’s possible to put small bearings at the front and rear of the piston. These are usually small, round spots of synthetic material such as Teflon or nylon. Typically, three are placed at the front and three more at the rear. They are spaced evenly around the piston body, and the front ones are offset from those in the rear. If they fit the spring tube exactly, the piston rides on them, and then a moly coating really does its work.
The next critical fit is the mainspring, and here it’s sometimes possible to buy a spring that fits the spring guide in the rear and the piston rod in the front very tightly. Tuners call this close fit being “nailed on.” When you have a close fit like this, good moly lubrication is essential, or the close fit of steel on steel will cause galling, which is a form of burnishing that causes friction, vibration and excess heat.
If you can’t find a spring that fits this tight, you can always have a custom spring guide made that does fit the spring you have. Then, inside the piston, you can put a steel shim that fits between the mainspring and the inner walls of the piston. It’ll look shoddy; but once the powerplant is together, it’ll stay in place. And moly is essential here for the mainspring and the guide. This is called a “beer can” tune, because people often use cans to make the shim.
Another trick people use is to put shims behind the mainspring on the spring guide end. This puts the mainspring under more tension and gives more power. You have to make sure there’s enough room to cock the rifle when doing this, because it’s possible to shim the spring too much.
New airgunners assume that the stronger the mainspring, the more powerful the airgun. That isn’t always the case. Piston stroke has more to do with power than the spring rating. I always look for a weaker spring because I know it won’t subtract that much power from the gun. A coating of tar will do more to slow down a gun than a weak spring, as long as the spring fits well.
A final word on the mainspring is to notice that each end is usually a different size. Try to match the end with the spring guide or piston rod that fits best.
Piston seals
Piston seals used to be a real big reason for tuning a spring gun, because they wore out or melted from friction. Today’s seals are pretty well made, though there will always be some cheapies that come to market from time to time. The thing about the piston seal is to ensure that it fits the bore of the compression tube without adding too much additional friction. Some is unavoidable, but it’s easy to go overboard. The modern parachute piston seal that expands as it compresses air is very sophisticated, and shouldn’t be too difficult to size correctly. To reduce the diameter, put the seal on the piston and rotate the piston against sandpaper. Be careful to keep the sides of the seal parallel to the compression chamber bore while doing this. It usually only takes a minute or two for this job.
Trigger
The trigger can be adjusted and lubricated during a tuneup. I lubricate with moly grease, because a trigger is not a part that works by friction. No matter how low you get the friction, the trigger should always be safe…but this is a place where home tuners often have problems. They either stone or file the mating sear surfaces and put a dangerous angle on them. Then, they lubricate them with moly. These are the triggers that slip when cocked.
People are also known to adjust a trigger to have too fine mating surfaces, and once more, they’ll slip when cocked. My advice is to lube first, then let the trigger work for several hundred shots before you adjust it. I would keep stones and files away from triggers unless you’re certain that you know what you’re doing.
Breech seals
This part is often overlooked and can sometimes give you a large boost in power. The breech seal doesn’t have to stand proud of the breech to work well. It all depends on how the gun is designed. But don’t overlook the possibility of improving performance by raising the breech seal a few hundredths of an inch.
I hope this report answers most of the questions you have regarding tuning an airgun. As I said at the start, a tune can be any of these things, or all of them. A professional tune is usually all, but you should discuss the specifics with your airgunsmith before letting him start the work.
Crosman’s 160: Part 2
by B.B. Pelletier

Fresh from the closet, another fine Crosman 160 emerges into daylight. We’ll watch this one blossom.
Today, I’ll report on the cleaning of Jose’s Crosman 160 and the adjustment of the trigger. This rifle was quite rusty when I got it, so today it came out of the stock for a thorough cleaning. The barreled action comes out of the stock by removing one nut on the bottom of the forearm and by removing the safety switch. To remove the switch, it must be turned toward SAFE while you push it out of the triggerguard. It will pop right out when you get it in the right position.

The broken safety has been pushed out, and the nut removed from the stock. That’s a new safety to the left of the broken one. The barreled action is now ready to come out of the stock.
Once the action was out of the stock, I could see that it was far rustier than I originally thought. The rust that could be seen when the rifle was intact was just surface rust, but the stock was hiding deep active rust that had to be removed.

This was under the stock — heavy, active rust that must be dealt with!
I used Ballistol and a special scrubbing pad I bought at a recent gun show. A friend of mine says this pad looks like a stainless steel pot scrubber. All I know is that it removes all the rust and doesn’t harm the blue.

I used Balistol in a spray bottle and a special metal scrubber to remove the rust.
I was surprised at how fast the rust was removed. In all, it probably took no longer than 15 minutes to completely clean all the metal parts.
The trigger
With the gun finally clean, it was time to address the trigger. I mentioned in Part 1 that this trigger is one of the finest ever put on an inexpensive air rifle, and it can be adjusted to a very light, crisp pull. When I got the gun, the single-stage trigger had lots of creep and was breaking at 5 lbs., even. Something had to be done about that.
The Crosman 160 trigger is an adaptation of a 15th century crossbow trigger, where a rotating piece called a nut forms the sear that releases the hammer — in the case of the pellet rifle. The nut is a lever that’s shaped like a circle. It allows a small force (the sear) to overcome a greater force (the hammer spring) through leverage. No filing or stoning of the trigger contact surfaces is necessary, because the trigger doesn’t work like a conventional one.

From Sir Ralph Payne-Gallwey’s book, “The Crossbow,” (published in 1903) this illustration of a 15th century crossbow nut shows how a great force can be overcome by a smaller one.
But the Crosman 160 trigger is more sophisticated than the crossbow trigger. It allows the adjustment of the sear contact area and also the point at which the trigger stops. This gives the shooter a safe trigger that breaks cleanly, yet feels like an expensive precision target trigger.

The trigger in the subject rifle was about as filthy as I’ve ever seen. This trigger has a sideplate that allows the user to watch the adjustments of the parts and even to cock and fire the trigger with the parts exposed. Normally, this sideplate keeps the parts inside pretty clean, but you can see from the photo what I saw inside this one.

I’ve removed the trigger unit from the action here. It isn’t necessary to do this, and in fact you must be able to cock the rifle when you adjust the trigger, so leave it connected. I did this for cleaning purposes.

Compare this photo to the previous graphic, and you’ll see all the important trigger parts. This is before cleaning. The rusty red part at the upper right is the nut that’s the sear.
I removed the trigger blade from the trigger assembly and cleaned it outside the trigger box, but all other parts were cleaned where they were situated. Ballistol on cotton swabs worked wonders at removing the rust, dust and dirt. And it left all the parts with a lubricated surface.
The two trigger adjustment screws were stuck in place by dried grease, so Ballistol had to dissolve that before I could clean the threads. The final touch was to apply moly grease to the mating surfaces of the trigger blade and the rotating nut that serves as the sear. Then it was time to adjust the trigger.
Trigger adjustment
The first step was to back off the trigger return spring, which is located at the bottom rear of the trigger box. With this spring relaxed, you can feel the engagement of the sear much better.
Next, I adjusted the top screw, which adjusts the trigger/sear contact area. I set it very quickly because I’ve adjusted dozens of these triggers over the years and I know what they need. You may have to adjust the screw then cock the rifle and fire it several times to get the engagement you want. The engagement needed is very narrow, and it looks like the trigger is about to slip off the sear; so I always give the cocked rifle a bump test after adjusting the trigger, just to be safe. If I can’t jar the trigger off the sear, it’s safe.
The final screw to adjust is the trigger stop or overtravel screw. It stops the trigger blade after the sear has released, and the closer this is to the release point without impeding the trigger-pull, the better the trigger feels. Once the engagement area is okay, it’s easy to set this screw to stop the trigger immediately following trigger release.
With that done, I put the cover plate back on the trigger and shifted my attention to the S331 sight. By the way, Robert of Arcade explained in a comment that the S331 sight was actually made by Mossberg and not by Williams, as I originally said in Part 1. I changed the maker to Mossberg in Part 1, and now I’m telling you.
The rear sight on this rifle was loose when I examined it, so I removed it from the rifle and disassembled it for cleaning. Most of the parts are aluminum, but a couple are blued steel and suffered from rust to the point that there were pits left on their surfaces after the rust was removed. The detents are very crisp and easy to feel as you make the adjustments. This is a simple peep sight assembly, but it works very well and adjusts precisely, which is all you can ask of a sight.
Once the sight was clean and back on the rifle, I put the barreled action back into the stock. I had to use the old broken safety switch because the replacement I have is slightly too large to fit the hole. I’ll trim it down in a separate session so the gun has a complete safety switch. For now, I’ll just keep the rifle off safe.
How does it look?
Because the bulk of the deep rust lies below the stock line, the deep pits that appeared from cleaning do not show. What was above the stock line was mostly just surface rust that’s now completely gone. The metal on this rifle now appears to be 80 percent or better. The stock finish is still flaky and needs to be taken down all the way with sandpaper and reapplied, but it doesn’t detract from the rifle’s appearance.
And the trigger?
The trigger now breaks at one pound, even. It’s glass-crisp, and you would swear that it releases at just a couple ounces if you didn’t see the trigger-pull gauge. I think the owner will be amazed at the transformation this rifle has undergone.
Yet to come
I won’t bore you with the other mundane jobs like the safety and the stock finish, but I’ll test this rifle for accuracy. So, there’s one more report yet to come. We already know the velocity is in the right ballpark — 656 f.p.s. for a 14.2-grain Daisy pellet on a 90-degree day. But I want to show you the accuracy these old rifles can give with modern pellets.
Tech Force TF79 Competition Rifle – Part 3
by B.B. Pelletier

The Tech Force 79 Competition rifle is a lot of value for a very low price.
Well, the best laid plans of mice and men….I was supposed to be at the SHOT Show today, but the night before my flight left I went to the emergency room with what I thought might be appendicitis. It turned out to be a small but painful hernia, which cancelled all travel plans and heavy lifting for a while. So, no SHOT Show this year! Apparently, my extended hospital stays and being fed intravenously for so many months last year resulted in too much muscle loss. The doctors believe it will heal up shortly without any surgery.
That’s sad, because Crosman is unveiling a brand new kind of big bore air rifle. Named the Rogue, we called it the electronic PCP during development, because it uses computer control of the valve to get far greater efficiency than has ever been possible.
The idea of an electronically controlled valve isn’t new. Daystate has been doing it for several years and getting great results. But, no other airgun will get the performance this new gun offers. The computer senses the remaining air pressure in the reservoir and holds the firing valve open long enough to extract highly consistent velocities. Instead of 2 shots or 6 good shots from a big bore, what would you say to the possibility of 10 high-powered shots? Or, change the programming and get 20 lower-powered shots at a level that’s still impressive.
This new system was invented by one of our own blog readers, Lloyd Sikes. He signs in here as Lloyd. He first showed me his design at the Roanoke airgun show several years ago, and I was so blown away with the possibilities that I set up a meeting with Crosman. Of all the airgun companies in the world, Crosman is the only one open to new and radical ideas, as well as having the engineering and production capability to act on it. Lloyd initially demonstrated his invention by video, followed by several live demonstrations at the Crosman plant. They made the decision to take his idea and make it into a producible airgun system, and I use the word system advisedly. Although the initial offering is a rifle in .357 caliber (imagine the hundreds of lead bullets now made in this caliber!), a barrel change allows conversion to .30 caliber and even .410 gauge! For the first time in history, we may have an air shotgun with power identical to a firearm! I’m talking about sending a half-ounce of shot out the muzzle at over 1,100 f.p.s.!
Imagine filling to 3,000 psi and still firing shots at the same velocity when the pressure has dropped below 1,500 psi. This will be the most flexible, most adaptable big bore airgun ever conceived.
Crosman has poured their corporate heart and soul into this project, knowing that they have a technology unlike any that’s gone before. The future may hold .50 caliber buffalo rifles, real usable shotguns, smallbore rifles that have incredible velocity uniformity…and the list goes right on out to the horizon. And, you, my dear readers, are the absolute first set of airgunners outside the development team to learn about it. This is the big bore that many people guessed would be some kind of Marauder on steroids. It’s nothing of the kind. It’s a brand-new technology that has never been seen before.
I’ll be getting a rifle to test for you this year, so the future bodes well for more great new toys.
Today, we’ll look at the velocity of our .177 caliber Tech Force Competition Rifle, as well as the endurance of two 12-gram CO2 cartridges. Don’t be confused because this is Part 3. I did a special report on the trigger in Part 2.
Pyramyd Air rates this target rifle at 550 f.p.s., which is right where a 10-meter target rifle ought to be. But, the test rifle proved to be more powerful than that. Before I get into the velocity numbers, though, I’d like to share some more info on the trigger.
Sweet trigger
At the end of the trigger report in part 2, I told you that the trigger was almost creep-free. Just a hint of creep remained in stage two because I insisted on more sear contact area for safety. I also lubed the sear and the trigger contact with moly grease. Within just a handful of shots, the moly had erased all hint of creep, and I now have a target trigger worthy of the name. I cannot emphasize too strongly what an incredible value this trigger is in such a low-priced airgun.
Velocity
The first pellet I tested was the RWS R10 7.7-grain target wadcutter. It seems RWS has dropped this pellet in favor of an even lighter 7.0-grain R10. But, it was the heavier pellet that I tested. They averaged 613 f.p.s. and the range stretched from 608 to 617 f.p.s. for a span of 9 f.p.s. They average 6.43 foot-pounds of muzzle energy.
Next, I tried the H&N Finale Match Pistol pellets. They weigh 7.56 grains and they averaged 617 f.p.s. in the test rifle. The range went from 614 to 619 f.p.s., so a tight spread of only 5 f.p.s. The average muzzle energy was 6.39 foot-pounds.
I cannot emphasize too strongly what an incredible value this trigger is in such a low-priced airgun.
Gamo Match pellets were next. They weigh 7.71 grains and averaged 613 f.p.s. in the test rifle. The velocity spread went from 610 to 617 f.p.s., so only a 7 f.p.s. spread. Average muzzle energy was 6.43 foot-pounds.
The last pellet I tested was the RWS Hobby. They were the fastest pellets, at an average of 632 f.p.s., and the range went from 629 to 636 f.p.s. The spread was 7 f.p.s. The average muzzle energy was 6.21 foot-pounds.
After this testing, a total of 40 shots had been fired with the two CO2 cartridges. I continued shooting Hobbys to see what the total number of shots would be. The velocity fell off immediately. By shot 48, it dipped below 600 f.p.s for the first time. This particular rifle has a total of 40 good shots on a set of two CO2 cartridges. That might be extended a few rounds in the hot summertime, and in cold weather it might be a few less. I shot in my office with the temperature at 70 degrees F.
A plinker could go on for several additional shots, but a target shooter wouldn’t want to. That’s where the degasser comes into play. When CO2 is in the reservoir, the o-rings press against the walls of the reservoir so hard that no amount of effort short of vice grips can turn the end cap off the gun. The degasser lets you dump the remaining pressure and start all over again.

The degasser slips into a hole on the left side of the gun and works just as the name says.
I’m going to get a setup for bulk-filling in a future report. For now, know that the TF79 is even more efficient than the classic Crosman 167 (the .177 caliber version of the 160). Coupled with better overall design and a finer trigger, that’s saying a lot. Accuracy will be the next thing we look at.



















